Teardown Report

Plank Mattress — 4 Years Old

Tim Sumerfield
Tim Sumerfield
Mattress Recycler • 1M+ Mattresses Torn Open • 20+ Years in the Industry
Mattress Report Card
4-year-old Plank mattress at customer pickup
Mattress Info
Model Plank (All-Foam)
Brand Brooklyn Bedding
Thickness ~10 inches
Type Two-Sided (Flippable)
History
Age 4 years (Made May 2022)
Side Used Firm side (not extra firm)
Why Disposed Too firm
Price When New ~$849-$1,099 (Queen)
What I Found
CoverIntact
Body ImpressionsMinimal
SaggingNone
Support FoamExcellent
Edge SupportVery strong
FiberglassNone
Firmness Levels

Firm Side

7.5-8 / 10

Egg crate foam + padded cover

Extra Firm Side

9-10 / 10

Like sleeping on the floor

Life Expectancy
Estimated Lifespan 10+ years
This Mattress 4 years in, nothing breaking down
My Estimate 3-4+ more years easy
Things to Know
⚠️ This is VERY firm — The firmest mattress I've ever torn open. Most people think they want firm but actually want supportive.
⚠️ Not for side sleepers — Your shoulder and hip will get no pressure relief. Your arm will fall asleep.
💡 Two firmness options — Flip to the extra firm side if firm isn't firm enough. If that's not enough, sleep on the floor.
💡 Firm ≠ Supportive — These are different things. You can have a firm mattress that's not supportive. This one is both.
👍 If you truly want the firmest mattress possible, this is it. Quality construction, will last forever.

The Cover

Plank mattress cover after 4 years
Cover condition after 4 years
Plank mattress law tag showing May 2022
Law tag — manufactured May 2022
What I Found

Cover is in great shape. No pilling, no rips, nothing torn. Pretty high quality cover. Some scuffs from me dragging it around but otherwise looks very much intact. The firm side has a bit more padding in the cover to give you slightly more cushion. The extra firm side has basically nothing — just a thin cover.

Body Impressions & Sagging

Checking for body impressions on Plank mattress

Checking the firm side for body impressions — this is the side they slept on

What I Found

Very minimal body impressions. Slight impression near the head area but otherwise this mattress is extremely flat. No sagging whatsoever — which means the support foam is completely intact. The structure of this mattress is still very much there after 4 years.

The person who got rid of this mattress didn't get rid of it because anything was breaking down. They got rid of it because it was too firm. That's common — a lot of people think they want a firm mattress, but what they actually want is a supportive mattress.

The Two Sides

This is a two-sided (flippable) mattress. One side is "Firm" and the other is "Extra Firm." Let me break down what that actually means.

Firm Side (~7.5-8/10)

Testing the firm side — this is the side they slept on

What I Found

I'm laying on it and I feel like I'm sitting on top of the mattress. Not sinking in much at all. It's comfortable but very firm — I'd say this is about as firm as I would ever go on a mattress. For back or stomach sleepers who want firm, this works. Side sleepers? Your arm is going to fall asleep.

Extra Firm Side (~9-10/10)

Testing the extra firm side — like sleeping on the floor

Extra firm side has no comfort layers

The extra firm side — basically just the support foam with a thin cover

What I Found

This is like sleeping on the floor. A little bit bouncier than the floor, but not by much. You're basically sleeping directly on the high-density support foam. I don't know who would want to sleep on this, but I had a friend growing up who loved sleeping on the floor — he'd probably love this. If the firm side isn't firm enough for you, flip it over. If THIS side isn't firm enough, then just sleep on your bed frame.

Edge Support

Testing edge support on Plank mattress

Sitting on the edge to test support

What I Found

I barely sink at all when I sit on the edge. That's a very high-density support foam that's still completely intact after 4 years. Most all-foam mattresses I test, the edge collapses when you sit on it. Not this one. The support foam is doing its job.

The Foam Layers

Tearing open Plank mattress to show layers

Cutting it open to see what's inside

This is a simple mattress — and that's not a bad thing. Fewer layers means fewer things that can go wrong.

Firm Side Construction

Breaking down the layers on the firm side

Firm side layers
Firm side — egg crate foam comfort layer
Support foam base
High-density support foam base
What I Found

The firm side has a base layer of very firm support foam, then a thin layer of egg crate foam on top. I don't see egg crate foam that often — it's an interesting choice. For a firm mattress like this, it gives you just a little bit of cushion without the thickness you'd get from a full foam layer. The cover also has some padding built in.

Extra Firm Side Construction

The extra firm side is even simpler: just the high-density support foam with a very thin cover on top. That's it. You're sleeping on the support foam. No comfort layer at all.

Layer 1: High-Density Support Foam (Core)

This is the base — and in this mattress, it's doing most of the work. Very high-density, still very much intact after 4 years. When I push into it, it pushes back hard. This is quality support foam — not the cheap stuff that turns to mush.

Layer 2: Egg Crate Comfort Foam (Firm Side Only)

This is a thin layer of egg crate foam that gives the firm side just a bit of cushion. It's not thick — maybe an inch. The egg crate design gives you some pressure relief without adding much softness. Still doing its job after 4 years.

Fiberglass Check

No Fiberglass

Brooklyn Bedding doesn't use fiberglass in any of their mattresses. Made in the USA.

A lot of budget mattresses use fiberglass fire socks to meet fire safety standards. The problem is those cheap fire socks can break down and release fiberglass particles everywhere. Brooklyn Bedding makes all their mattresses in their own USA factory and doesn't use fiberglass.

Learn more about fiberglass in mattresses →

Available Sizes

Measuring Plank mattress thickness

About 10 inches thick

The Plank is available in a wide range of sizes including odd sizes and RV sizes. Brooklyn Bedding also makes a hybrid version (Plank Firm Luxe) with pocketed coils if you want some bounce.

Standard Sizes

Twin 38×75
Twin XL 38×80
Full 53×75
Queen 60×80
King 76×80
CA King 72×84

Odd & Specialty Sizes

Split Cal King 36×84 (×2)
Short Full 48×74
Short King 72×75

RV Sizes

RV King 72×80
RV King 70×74
RV King 70×80

Need help finding your size? Check out my guides:

Who This Mattress Is For

My final thoughts on who should consider this mattress

Good For

  • People who genuinely want the firmest mattress possible
  • Back sleepers
  • Stomach sleepers
  • People with back pain who've been told to try firm
  • People who currently sleep on the floor
  • People who tried other "firm" mattresses and found them too soft

Not For

  • Side sleepers — your shoulder and hip will have no pressure relief
  • People who think they want firm but actually want supportive
  • Couples with different firmness preferences
  • Anyone who wants any "sinking in" feeling

Let me be clear: most people who say they want a firm mattress don't actually want THIS. This is true firm. You will feel like you're sleeping on a plank — that's literally the name.

If you want a mattress that doesn't sag, that's supportive, that doesn't make you feel like you're falling into a hole — that's different. That's a supportive mattress with good support foam. You can get that without going this extreme.

But if you genuinely want the firmest thing possible, if you've tried other "firm" mattresses and they felt too soft, if you currently sleep on the floor and want to upgrade slightly — then yes, this is your mattress.

Tim My Take

This could be the firmest mattress I've ever torn open. I'm kind of a mattress nerd, and I was genuinely curious to see what they put in here. The answer: very high-density support foam and minimal comfort layers. That's how you get this firm.

The construction is solid. Nothing cheap about it. After 4 years, nothing is breaking down — no sagging, minimal body impressions, edge support still great. The person got rid of it because it was too firm, not because it failed. That tells you everything about the quality.

I'd expect this mattress to last 10+ years easily. There's barely any comfort foam to break down. You're basically sleeping on the support structure.

If you truly want firm — not "supportive," not "doesn't sag," but genuinely FIRM — this is your mattress. Just make sure you actually want that before you buy it.

Check Current Pricing

See all sizes and options on Brooklyn Bedding's site.

View Plank Mattress →